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Table of contents :
99500-36130-01E DL650K4 SERVICE MANUAL……Page 1
FORWORD_GROUP INDEX……Page 2
COMPONENT PARTS AND WORK TO BE DONE……Page 3
SYMBOL……Page 4
ABBREVIATIONS USED IN THIS MANUAL……Page 5
01. GENERAL INFORMATION……Page 8
GENERAL PRECAUTIONS……Page 9
FUEL, OIL AND ENGINE COOLANT RECOMMENDATION……Page 11
BREAK-IN PROCEDURES……Page 13
CYLINDER IDENTIFICATION……Page 14
INFORMATION LABELS……Page 15
SPECIFICATIONS……Page 16
COUNTRY AND AREA CODES……Page 18
02. PERIODIC MAINTENANCE……Page 19
PERIODIC MAINTENANCE SCHEDULE……Page 20
MAINTENANCE AND TUNE-UP PROCEDURES……Page 22
COMPRESSION PRESSURE CHECK……Page 47
OIL PRESSURE CHECK……Page 48
03. ENGINE……Page 49
ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE……Page 50
ENGINE REMOVAL AND INSTALLATION……Page 51
ENGINE DISASSEMBLY……Page 67
ENGINE COMPONENTS INSPECTION AND SERVICING……Page 84
ENGINE REASSEMBLY……Page 130
04. FI SYSTEM DIAGNOSIS……Page 157
PRECAUTIONS IN SERVICING……Page 159
FI SYSTEM TECHNICAL FEATURES……Page 166
SELF-DIAGNOSIS FUNCTION……Page 171
FAIL-SAFE FUNCTION……Page 174
FI SYSTEM TROUBLESHOOTING……Page 175
SENSORS……Page 206
05. FUEL SYSTEM AND THROTTLE BODY……Page 208
FUEL SYSTEM……Page 209
FUEL SYSTEM……Page 214
THROTTLE BODY AND STV ACTUATOR……Page 221
06. COOLING AND LUBRICATION SYSTEM……Page 242
ENGINE COOLANT……Page 244
COOLING CIRCUIT……Page 245
RADIATOR……Page 246
WATER HOSE……Page 249
COOLING FAN……Page 250
COOLING FAN THERMO-SWITCH……Page 251
ECT SENSOR……Page 252
THERMOSTAT CASE ASSEMBLY……Page 254
WATER PUMP……Page 256
LUBRICATION SYSTEM……Page 262
OIL COOLER……Page 263
ENGINE LUBRICATION FLOW CHART……Page 265
ENGINE LUBRICATION CIRCUIT……Page 266
07. CHASSIS……Page 268
EXTERIOR PARTS……Page 270
FRONT WHEEL……Page 277
FRONT FORK……Page 284
STEERING AND HANDLEBAR……Page 294
REAR WHEEL……Page 303
REAR SHOCK ABSORBER……Page 312
REAR SWINGARM……Page 317
FRONT BRAKE……Page 326
REAR BRAKE……Page 336
TIRE AND WHEEL……Page 347
DRIVE CHAIN……Page 351
08. ELECTRICAL SYSTEM……Page 355
CAUTIONS IN SERVICING……Page 356
LOCATION OF ELECTRICAL COMPONENTS……Page 359
CHARGING SYSTEM……Page 361
STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM……Page 366
IGNITION SYSTEM……Page 377
COMBINATION METER……Page 383
LAMPS……Page 390
RELAYS……Page 391
BATTERY……Page 394
09. SERVICING INFORMATION……Page 397
TROUBLESHOOTING……Page 398
WIRE HARNESS, CABLE AND HOSE ROUTING……Page 412
TIGHTENING TORQUE……Page 436
SERVICE DATA……Page 440
10. EMISSION CONTROL INFORMATION……Page 452
EMISSION CONTROL SYSTEMS……Page 453
PAIR (AIR SUPPLY) SYSTEM INSPECTION……Page 457
11. WIRING DIAGRAM……Page 461
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