Kawasaki BRUTE FORCE 750:Руководство по ремонту и техническому обслуживанию

Книга Kawasaki BRUTE FORCE 750:Руководство по ремонту и техническому обслуживанию Kawasaki BRUTE FORCE 750:Руководство по ремонту и техническому обслуживанию Книги Авто Год издания: 2005 Формат: pdf Страниц: 532 Размер: 10 Язык: Английский0 (голосов: 0) Оценка:Мануал к кваду Kawasaki BRUTE FORCE 750 в формате PDF.

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Table of contents :
toc……Page 1
Read OWNER’S MANUAL before operating…….Page 6
Units of Temperature……Page 21
Basic Torque for General Fasteners of Frame Parts……Page 32
Choke Lever Free Play Inspection……Page 36
Idle Speed Inspection……Page 37
Torque -……Page 44
Special Tool -……Page 45
Spark Arrester Cleaning……Page 46
Drive Belt Deflection Inspection……Page 47
Drive Belt Deflection Adjustment……Page 48
Torque -……Page 49
Tire Inspection……Page 50
Variable Differential Control Lever Play Adjustment……Page 51
Torque -……Page 52
Torque -……Page 53
Front Brake Hoses and Connections Inspection……Page 54
Rear Brake Lever and Pedal Free Play Adjustment……Page 57
Spark Plug Gap Inspection……Page 58
Drive Belt Failure Detection System Inspection……Page 59
Service Fuel Level Inspection……Page 76
Special Tool -……Page 77
Carburetor Synchronization Inspection……Page 78
Carburetor Removal……Page 79
Radiator Cap Inspection……Page 115
Thermostat Valve Opening Temperature……Page 117
Rocker Arm Inspection……Page 138
Rocker Shaft Diameter Measurement……Page 139
Cam Wear……Page 141
Camshaft Bearing Wear……Page 142
Special Tools -……Page 149
Cylinder Head Warp……Page 151
Valve-to-Guide Clearance Measurement……Page 153
Valve Seat Repair (Valve Lapping)……Page 154
Piston/Cylinder Clearance……Page 161
Piston Ring Thickness……Page 162
Piston Ring End Gap……Page 163
Special Tool -……Page 177
Actuator Lever Assemblies……Page 178
Sheave Bushing Inside Diameter [A]……Page 182
Spider Shoe Side Clearance Adjustment……Page 183
Special Tool -……Page 186
Driven Pulley Assembly……Page 189
Torque -……Page 206
Connecting Rod Twist……Page 230
Torque -……Page 231
Torque -……Page 232
Crankshaft Main Bearing/Journal Wear……Page 233
Shift Fork/Gear and Shifter Groove Wear……Page 240
Toe-in Adjustment……Page 251
Tire Inspection……Page 256
Output Bevel Gear (Backlash-related Parts)……Page 281
Output Bevel Gear Backlash……Page 282
Standard Length of Assembling:……Page 288
Standard Length of Assembling:……Page 292
Special Tool -……Page 299
Special Tool -……Page 305
3. Ring Gear Left Shims for Tooth Contact Adjustment……Page 308
Front Final Bevel Gear Backlash……Page 309
Standard Length of Assembling:……Page 317
Standard Length of Assembling:……Page 320
Rear Final Bevel Gear Backlash……Page 330
Brake Fluid Change……Page 342
Disc Runout……Page 352
Torque -……Page 366
Special Tool -……Page 367
Torque -……Page 387
2)……Page 436
Refreshing Charge……Page 438
Special Tool -……Page 443
Special Tool -……Page 444
Regulator/Rectifier Inspection……Page 445
Special Tool -……Page 450
Crankshaft Sensor Removal……Page 451
Crankshaft Sensor Inspection……Page 452
Special Tool -……Page 453
Vehicle-down Sensor Outline……Page 454
Vehicle-down Sensor Inspection……Page 455
Special Tool -……Page 456
Armature Inspection……Page 462
Starter Relay Inspection……Page 463
Starter Circuit Relay Inspection……Page 464
Radiator Fan Breaker Inspection……Page 472
Special Tool -……Page 474
Malfunction Mode……Page 489
Special Tool -……Page 490
Special Tools -……Page 491
Special Tools -……Page 492
Special Tools -……Page 493
Special Tools -……Page 494
Special Tool -……Page 495
Special Tool -……Page 498
Carburetor Heater System Circuit……Page 499
Radiator Fan Switch Inspection……Page 500
Switch Inspection……Page 501
2…….Page 7
PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM (US MODEL only)……Page 8
Foreword……Page 9
General Information……Page 11
Cleaning vehicle before disassembly……Page 12
Assembly Order……Page 13
Liquid Gasket, Locking Agent……Page 14
Circlips, Cotter Pins……Page 15
Electrical Wires……Page 16
KVF750-A1 Right Side View……Page 17
Periodic Maintenance……Page 23
The scheduled maintenance must be done in accordance with this c……Page 25
The following tables list the tightening torque for the major fa……Page 27
Oil Filter Wrench:……Page 35
Special Tool -……Page 38
Air Cleaner Draining……Page 39
Fuel Hose Replacement……Page 40
Radiator Cleaning……Page 41
Coolant Change……Page 42
Torque -……Page 55
Front Brake Caliper Piston Seal and Dust Seal Replacement……Page 56
Rear Axle/Stabilizer Joint Boot Inspection……Page 61
Lubrication……Page 62
Others:……Page 63
Fuel System……Page 65
Fuel Level Gauge:……Page 71
Throttle Case Assembly/Installation……Page 72
Throttle Cable Lubrication and Inspection……Page 73
Choke Lever and Cable Removal……Page 74
Choke Cable Lubrication and Inspection……Page 75
Carburetor Disassembly……Page 81
Carburetor Assembly……Page 83
Carburetor Joining……Page 84
Carburetor Cleaning……Page 85
Carburetor Inspection……Page 86
Air Cleaner Housing Removal……Page 88
Air Cleaner Housing Installation……Page 90
Torque -……Page 91
Fuel Tank Removal……Page 92
Fuel Tank Installation……Page 93
Fuel Tap Installation……Page 94
Torque -……Page 95
Fuel Tap Cleaning……Page 96
Fuel Pump Removal……Page 97
Fuel Pump Inspection……Page 98
Cooling System……Page 101
Permanent type antifreeze is used as a coolant to protect the co……Page 104
Bearing Driver Set:……Page 107
Coolant Filling……Page 108
Pressure Testing……Page 109
Torque -……Page 110
Special Tool -……Page 111
Torque -……Page 112
Radiator Removal……Page 113
Torque -……Page 114
Thermostat Inspection……Page 116
Radiator Fan Switch Inspection……Page 118
Coolant Temperature Warning Light Switch Inspection……Page 119
Engine Top End……Page 121
Outside Circlip Pliers:……Page 131
Camshaft Chain Tensioner Installation……Page 133
Torque -……Page 134
Special Tool -……Page 135
Rocker Case Installation……Page 136
Rocker Arm Removal……Page 137
Camshaft Installation……Page 140
KACR Removal……Page 143
Special Tool -……Page 144
Camshaft Chain Installation……Page 145
Special Tool -……Page 146
Torque -……Page 147
Camshaft Chain Guide Wear……Page 148
Torque -……Page 150
Special Tool -……Page 152
Cylinder, Piston Installation……Page 159
Muffler and Exhaust Pipe Removal……Page 164
Torque -……Page 165
Exhaust System Inspection……Page 166
Converter System……Page 167
Circlip Pliers:……Page 173
Torque Converter Cover Removal……Page 175
Torque Converter Cover Disassembly……Page 176
Drive Belt Inspection……Page 179
Special Tools -……Page 180
Drive Pulley Inspection……Page 181
Torque -……Page 184
Torque -……Page 185
Special Tool -……Page 187
Driven Pulley Inspection……Page 188
Grease -……Page 190
Driven Pulley Installation……Page 191
Torque -……Page 192
Specifications……Page 193
Recoil Starter……Page 195
Recoil Starter Inspection……Page 198
Engine Lubrication System……Page 199
Oil Pressure Gauge, 10 kgf/cm :……Page 203
Oil Screen Removal……Page 205
Oil Pressure Relief Valve Inspection……Page 207
Oil Pump Installation……Page 208
Torque -……Page 209
Torque -……Page 210
Engine Removal/Installation……Page 211
Engine Removal……Page 214
Torque -……Page 215
Crankshaft/Transmission……Page 217
Outside Circlip Pliers:……Page 224
Crankcase Assembly……Page 225
Torque -……Page 226
Torque -……Page 227
Torque -……Page 228
Connecting Rod Installation……Page 229
Shift Lever Removal……Page 234
Torque -……Page 235
Torque -……Page 236
Transmission Removal……Page 237
Transmission Installation……Page 238
Special Tool -……Page 239
Transmission and Shift Mechanism Inspection……Page 241
Oil Seal Inspection……Page 243
Wheels/Tires……Page 245
Jack:……Page 249
Steering Centering Adjustment……Page 250
Torque -……Page 252
Wheel (Rim) Inspection……Page 253
Wheel (Rim) Replacement……Page 254
Tire Installation……Page 255
Torque -……Page 257
Front Hub Disassembly/Assembly……Page 258
Torque -……Page 259
Rear Hub Disassembly/Assembly……Page 260
Final Drive……Page 261
Blank page……Page 263
Bearing Puller:……Page 271
Special Tool -……Page 274
Special Tool -……Page 275
Special Tool -……Page 276
Output Driven Bevel Gear Removal……Page 277
Special Tool -……Page 278
Special Tool -……Page 279
Output Bevel Gears Adjustment……Page 280
Bevel Gears Inspection……Page 284
Front Propeller Shaft Installation……Page 285
Front Axle Joint Boot Replacement……Page 286
Special Tool -……Page 290
Special Tool -……Page 291
Variable Differential Control Lever Installation……Page 294
Front Final Gear Case Removal……Page 295
Torque -……Page 296
Special Tool -……Page 297
Special Tool -……Page 298
Torque -……Page 300
Special Tools -……Page 302
Oil Seal Installation……Page 303
Torque -……Page 304
Front Final Bevel Gear Adjustment……Page 306
Front Final Gear Case (Backlash-related Parts)……Page 307
Differential Gear Inspection……Page 310
Rear Propeller Shaft Installation……Page 312
Rear Propeller Shaft Inspection……Page 313
Rear Axle Joint Boot Inspection……Page 314
Rear Axle Joint Boot Replacement……Page 315
Special Tool -……Page 318
Rear Final Gear Case Removal……Page 321
Rear Final Gear Case Disassembly……Page 322
Special Tool -……Page 324
Torque -……Page 325
Torque -……Page 327
Rear Final Bevel Gear Adjustment……Page 328
Rear Final Gear Case (Backlash-related Parts)……Page 329
Torque -……Page 332
Ball or Needle Bearing Inspection……Page 333
Oil Seal Inspection……Page 334
Brakes……Page 335
Inside Circlip Pliers:……Page 341
Torque -……Page 343
Torque -……Page 344
Torque -……Page 345
Master Cylinder Inspection (Visual Inspection)……Page 346
Torque -……Page 347
Caliper Assembly……Page 348
Dust Seal and Friction Boot Damage……Page 349
Caliper Holder Shaft Wear Inspection……Page 350
Brake Pad Wear Inspection……Page 351
Brake Hose Replacement……Page 353
Brake Pedal Removal……Page 354
Brake Cable Removal……Page 355
Brake Cable Lubrication……Page 356
Internal Wet Brake Assembly……Page 357
Suspension……Page 359
Inside Circlip Pliers:……Page 365
Special Tool -……Page 368
Rear Shock Absorber Scrapping……Page 369
Front Suspension Arm Removal……Page 370
Special Tool -……Page 371
Special Tool -……Page 372
Torque -……Page 373
Rear Suspension Arm Assembly……Page 374
Stabilizer Removal……Page 375
Torque -……Page 376
Steering……Page 377
Inside Circlip Pliers:……Page 381
Torque -……Page 382
Front Knuckle Removal……Page 383
Front Knuckle Installation……Page 384
Special Tool -……Page 385
Tie-rod End Installation……Page 386
Steering Stem Bearing Inspection……Page 388
Steering Knuckle Joint Inspection……Page 389
Torque -……Page 390
Frame……Page 393
Seat Installation……Page 400
Rear Carrier Installation……Page 401
Torque -……Page 402
Rear Fender Removal……Page 403
Rear Fender Installation……Page 404
Middle Cover Installation……Page 405
Right Side Cover Removal……Page 406
Electrical Parts Case Removal……Page 407
Radiator Cover Installation……Page 408
Front Bottom Guard Removal……Page 409
Rear Bottom Guard Installation……Page 410
Right Footboard Removal……Page 411
Torque -……Page 412
Torque -……Page 413
Electrical System……Page 415
Light/Dimmer Switch [A]……Page 417
Timing Light:……Page 430
There are a number of important precautions that should be taken……Page 431
Special Tool -……Page 433
Battery Activation……Page 434
Interchange……Page 437
Special Tool -……Page 440
Torque -……Page 441
Alternator Rotor Installation……Page 442
Charging System Circuit……Page 447
Torque -……Page 448
Ignition Coil Installation……Page 449
Ignition System Troubleshooting……Page 457
Ignition System Circuit……Page 458
Starter Motor Installation……Page 459
Starter Motor Disassembly……Page 460
Torque -……Page 461
Electric Starter Circuit……Page 465
Starter Motor Clutch Inspection……Page 466
Torque Limiter Inspection……Page 467
Headlight Bulb Replacement……Page 468
Taillight Bulb Replacement……Page 470
Lighting System Circuit……Page 471
Radiator Fan Circuit……Page 473
Fuel Level Sensor Circuit……Page 475
Multifunction Meter Unit Removal……Page 476
Multifunction Meter Unit Inspection……Page 477
Drive Belt Failure Mode Memory Clearing Procedure……Page 482
Meter Circuit……Page 485
Engine Brake Actuator Removal……Page 486
Actuator Control System Outline……Page 487
Actuator Control System Troubleshooting……Page 488
Actuator Control System Circuit……Page 496
Drive Belt Failure Detection System Circuit……Page 497
Drive Belt Failure Detection Switch……Page 502
Fuse Inspection……Page 503
Appendix……Page 505
Compression low:……Page 506
Cooling system component incorrect:……Page 507
Front or rear final gear case noise:……Page 508
Kawasaki Engine Brake Control and Selectable 2WD/4WD System Malf……Page 509
Battery Overcharged:……Page 510