Surface Engineering for Corrosion and Wear Resistance

J. R. Davis, J. R. Davis9780871707000, 0-87170-700-4

Table of contents :
Front Matter……Page 1
Preface……Page 3
Table of Contents……Page 5
A……Page 266
Front Matter……Page 0
1. Introduction to Surface Engineering for Corrosion and Wear Resistance……Page 10
Surface Engineering to Combat Corrosion and Wear……Page 12
Electrochemical Corrosion Basics……Page 20
Corrosive Conditions……Page 22
Uniform Corrosion……Page 24
Galvanic Corrosion……Page 25
Pitting……Page 28
Crevice Corrosion……Page 30
Erosion-corrosion……Page 31
Cavitation……Page 32
Fretting Corrosion……Page 33
Intergranular Corrosion……Page 34
Dealloying Corrosion……Page 35
Stress-corrosion Cracking……Page 36
Corrosion Fatigue……Page 38
Hydrogen Damage……Page 39
Coatings and Corrosion Prevention……Page 40
Corrosion Testing……Page 44
Simulated Service Tests……Page 45
Salt Spray Tests……Page 47
Electrochemical Tests……Page 48
Friction……Page 52
Classification of Wear……Page 63
Abrasive Wear……Page 65
Solid Particle Erosion……Page 70
Liquid Erosion……Page 77
Slurry Erosion……Page 78
Adhesive Wear……Page 81
Galling……Page 84
Fretting……Page 85
Rolling-contact Wear……Page 86
Lubrication……Page 87
Lubricants……Page 88
Test Methods……Page 91
Flame Hardening……Page 97
Induction Hardening……Page 98
High-energy Beam Hardening……Page 100
Laser Melting……Page 101
Shot Peening……Page 103
Phosphate Chemical Conversion Coatings……Page 105
Types of Phosphate Coatings……Page 106
Applications……Page 108
Chromate Chemical Conversion Coatings……Page 110
Chromic Anodizing……Page 112
Sulfuric Anodizing……Page 113
Hardcoat Anodizing……Page 114
Sealing of Anodized Coatings……Page 115
Corrosion Resistance of Anodized Aluminum……Page 116
Oxidation Treatments……Page 118
Diffusion Heat Treatment Coatings……Page 120
Carburizing……Page 122
Nitriding……Page 123
Carbonitriding and Ferritic Nitrocarburizing……Page 125
Pack-cementation Diffusion Coatings……Page 126
Ion Implantation……Page 130
Laser Alloying……Page 132
6. Surface Engineering to Add a Surface Layer or Coating……Page 135
Organic Coatings……Page 137
Paints……Page 138
Glass Linings……Page 142
Porcelain Enamels……Page 143
Concrete and Cementatious Coatings and Linings……Page 144
High-performance Ceramic Coatings and Linings……Page 146
Coating Microstructure……Page 148
Galvanized Coatings……Page 149
Zinc-aluminum Coatings……Page 152
Aluminum Coatings……Page 153
Terne Coatings……Page 154
Aqueous Solution Electroplating……Page 155
Continuous Electrodeposition……Page 157
Fused-salt Electroplating……Page 158
Precious Metal Plating……Page 159
Electroless Plating……Page 160
Composite Coatings……Page 161
Weld-overlay Coatings……Page 164
Thermal Spray Coatings……Page 171
Corrosion Control through Cladding……Page 177
Chemical Vapor Deposition……Page 179
Physical Vapor Deposition Processes……Page 183
Thermoreactive Deposition/Diffusion Process……Page 187
7. Process Comparisons……Page 194
Process Availability……Page 195
Corrosion Resistance……Page 196
Wear Resistance……Page 197
Cost of Surface Treatments……Page 201
Distortion or Size Change Tendencies……Page 202
Coating Thickness Attainable……Page 203
8. Practical Design Guidelines for Surface Engineering……Page 205
Surface-engineering Solutions for Specific Problems……Page 206
Specific Corrosive Environments……Page 207
Contact Conditions……Page 209
Base Material……Page 210
Parts in Sliding or Rolling Contact with Another Surface……Page 211
General Contact Conditions……Page 212
Surface-engineering Options……Page 213
Specific Contact Conditions……Page 215
Base Material……Page 216
Specific Applications……Page 217
Parts in Contact with Another Engineering Component in the Presence of an Abrasive and Corrosion Product or Environment……Page 218
Preprocessing and Postprocessing Heat Treatment……Page 219
Coating Thickness, Case Depth, and Component Distortion Considerations……Page 220
General Design Principles Related to Surface Engineering……Page 223
Design Guidelines for Surface Preparation Processes……Page 228
Design Guidelines for Organic Coating Processes……Page 229
Design Guidelines for Inorganic Coating Processes……Page 232
Other Important Considerations for the Design Engineer……Page 236
Glossary……Page 240
B……Page 271
C……Page 272
D……Page 284
E……Page 287
F……Page 291
G……Page 294
H……Page 296
I……Page 299
K……Page 301
L……Page 302
M……Page 304
N……Page 306
O……Page 307
P……Page 308
R……Page 313
S……Page 314
T……Page 321
V……Page 325
W……Page 326
Z……Page 327